Home Automation Project – Raspberry Pi Heating Controller – Part 1

pi-controlI’m going to build a home automation project which connects a Raspberry Pi to control my central heating. I wasn’t particularly happy ripping out all the existing controls, and wanted to piggyback onto them.. which helps if the Pi ever fails (I’ve still got the old controls to fall back on).

I also didn’t want to mess with the existing heating control board, so bought a duplicate unit (British Gas UP2) from eBay for about £12.. I can perfect the project on that, and install it when I’m ready.

This set of videos goes through each step of the project.. starting off with opening the control board, an overview of what I want to do, and testing out the changes.

Opening up the Control Panel

This was a bit tricky.. it wasn’t quite obvious which plastic clips needed pushing in to pull the board out.. if you were doing this on your actual panel (not an eBay-bought duplicate) then this video should help work out what you need to do to get into it without damaging anything.

 

Project Overview

Next up, I’ll quickly go over what I intend to do to piggyback onto the control board. There’s a project here which did exactly what I wanted to do. He’s not using a PiFace 2 like I intend to use, and he wants to be able to control the hot water as well, but everything else is the same.

 

Safety First – Masking off the High Voltage Area

In this second video, I’ll show how I’m masking off the high voltage area of the board to make it a bit safer when I’m testing things out. Obviously most of the time the board is off, but this helps keep things safer when it is on without the cover.

 

Identifying Solder Points

Luckily this blog gave me a good starting point, but it wasn’t clear where to get the status of the central heating.. I used a multimeter to find a spot which changed voltage when the system was on, and this diagram shows you what I found;

pi-heat-3

Soldering

Since I only needed 4 wires for this project (2 for the switch, and 2 for the system state), I took an old USB cable, cut the ends off, stripped the wires and soldered it to the board without much trouble.

pi-solder

Soldering Complete!

This shows the control board after the soldering has been completed.. it’s pretty simple soldering; the only tricky part was finding the points to connect to for the system state (on/off). I’ve stuck down some of the wires so that they don’t catch or get stuck underneath the control boards buttons.

 

Testing the Wiring

Now that I’ve done the soldering, I’m testing out the wiring.. seeing whether connecting the two wires for the switch turns the central heating on, and when it is on, whether we get voltage on the other two wires to indicate the system state.

 

Controlling from Software

I’ve now hooked it up to the Pi Face 2 board, which can be controlled with a few lines of Python to simulate a button press, and detect the state of the system.

With these basics in place, the rest of the control software can be written to do scheduling, bring in temperature readings, and allow the system to be controlled remotely.

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